MEET MATE GAUGE
Mate Gauge – an industry leader in complete, turnkey thickness monitoring systems for flat goods production – combines non-contact laser sensors, automation-ready software, and engineering services in a plug-and-play platform designed to help you cut scrap, tighten specs, and run with confidence from day one.
The Mate Gauge Difference
Non-contact, metrology-grade laser sensors with built-in algorithms designed for your material continuously measure in multiple locations and monitor for anything out of spec, triggering alerts or auto-adjustments, all managed in real time on our intuitive dashboard.
Engineered to work with you
From the first point of contact, you work with a Mate Gauge engineer (and not a sales rep) who helps you select, install and calibrate the optimal system, tuning it specifically for your materials and providing ongoing support, health checks, and upgrades.
Industry leaders run Mate Gauge
90% of our sales are customers who purchase more than one Mate Gauge.
HOW MATE GAUGE WORKS ON YOUR LINES
Over 20 years of laser thickness measurement, installed in 25+ countries.
Lead Battery
Lead strips and plates
Lithium-Ion Battery
Coating and Calendaring
Wood Products
Veneer and Sanding
Steel & Other Metals
Slitting, pickling and galvanized
THICKNESS MONITORING — SOLVED
Mate Gauge is the system you’d build if you had unlimited time, budget, and expertise — except we’ve already done it for you. Plug it in, turn it on, and get a complete solution with lower total cost of ownership than any in-house setup.
Complete, turnkey thickness monitoring
- Spot sensors from top and bottom.
- Typical sampling rate of 5,000 samples per second
- Temperature control and automatically checks for debris and dirt
- Powerful calculations and OS
- Fully integrates with your line for start / stop, publishing of results
- Virtual Micrometer makes it as easy as placing a hand mic
- Specific measuring apps and displays for your industry
mgOS software built for operator ease
- Integrates through PLC connection and Ethernet ports
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Extracts and records measurements and key KPIs
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Full thickness profile displayed
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Data visualization
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Custom App
- Automation with PLC
- PDF and CSV reporting
- Warnings and alerts
Produce real results in real time
In addition to getting back time spent on manual checks and line stoppages, you’ll catch problems early, save scrap from out-of-spec production, reduce callbacks and warranty, and improve processes and automation with closed-loop control.