Mate Gauge
for Tension Levelling Lines
Uninterrupted thickness and width monitoring on your tension levelling line.
Unlock total control with our turnkey solution, featuring Virtual Micrometer + Scanning Frame + Measuring App.
Virtual Micrometer
All the capabilities of a standard micrometer – but on your production line – letting you measure continuously, faster and in multiple ways.
Simply set your desired locations (centered or custom) specify the number of Vmics measurements needed, anvil sizes for each, and press start. Instantly receive comprehensive thickness information and other KPIs on your dashboard.
How it works on your lines
Mate Gauge technology is built around a continuously-scanning Virtual Micrometer. A highly-accurate single point measurement is moved continuously across the strip to give the full cross-sectional thickness with thousands of individual thickness measurements organized to match real-world measuring, as if an operator was doing it by hand.
Just faster. More often. And without stopping your lines.
Mate Gauge understands your process and challenges
Is your steel production experiencing common issues like:
inconsistent quality control
material wastage due to over-thickness
disruptive downstream equipment jams ?
Dealing with optimizing the RTL process can be a daunting task with a continuous display of the thickness being achieved. With Mate Gauge operators can adjust the tension levels and roller positions based on this feedback to achieve the desired thickness uniformity.
The advantages of integrating Mate Gauge
into your tension levelling lines
FOR YOU
Increased efficiency
Minimized material wastage
Reduced production downtime
Automate production
Customer satisfaction
FOR YOUR
CUSTOMERS
Consistently high-quality steel products that meet their specifications
Mate Gauge offers a diverse range of laser sensors designed for inline, non-contact thickness measurement. We have carefully selected our sensors to provide application-specific measurement solutions ideal for Tension levelling lines.
Sensors: 50PRO
Measurement Distance
+/-10mm
Air Gap
61mm
Resolution
0.5um
Accuracy - Typical
4um
Accuracy - Full range
10um
Stand-off w/ air purge
31mm
IEC/IFDA (CDRH) Laser Class
2
Measurement Frequency
10 000Hz
Sensors: 150PRO
Measurement Distance
+/-40mm
Air Gap
253mm
Resolution
0.5um
Accuracy - Typical
10um
Accuracy - Full range
25um
Stand-off w/ air purge
127mm
IEC/IFDA (CDRH) Laser Class
2
Measurement Frequency
10 000Hz
All the info you need when you need it
Connect to your systems with PLC integration and APIs.
Detect even the smallest thickness changes when they happen.
Get live, daily and monthly views of key production metrics.
View a complete record of your strip thickness throughout the entire coil.
Set alerts with alarms and notifications.
Continuously monitor thickness
while the line is running
mgReports
Remote access to reports and diagnostic tools
Self-calibration
Thickness reference integrated within the gauge
Sensor cooling
A mechanism that stabilizes sensor temperatures
Continuous support
From line location consultation to post-purchase support