Battery Separator Thickness Measurement with Continuous Monitoring.
Enhance battery separator thickness measurement with a fully automated system designed for seamless integration into your production line. Our turnkey solution—Virtual Micrometer + Scanning Frame + Measuring App—gives you full control over thickness consistency and quality.

Virtual Micrometer for cast lead thickness measurement
All the battery separator thickness data you need, when you need it
Stay informed with immediate access to essential production data.
Detect even the smallest thickness changes when they happen.
Get live, daily and monthly views of key production metrics.
Monitor separator thickness consistently throughout the production run.
Set alerts with alarms and notifications.
Connect to your systems with PLC integration and APIs.
Are you facing challenges in your
battery separator production process?
Are you experiencing difficulties in fast and consistent measurement of your lead-acid battery separators?
Do you struggle with the delicate nature of the separator membrane, which is susceptible to damage during traditional measurement processes?
Are your operators working with an incomplete picture of what they are producing?
Mate Gauge turnkey solution for thickness consistency in battery production
Complete and rapid measurement of all rib thicknesses and the backweb thickness.
Automatic measurement completes in a few seconds.
Clear displays and automatic data recording and KPIs.
How it works: Benchtop
Mate Gauge technology is built around a continuously-scanning Virtual Micrometer. Simply place your sample material on the dedicated tray and let Mate Gauge handle the rest. The C-frame meticulously scans across the material capturing data from both sides of a sample. View real-time measurement results on the user-friendly touch screen HMI, designed for clarity and ease of use.
Control measurement. Act faster. Enhance performance.
