Mate Gauge for Rolled Lead Strip
Uninterrupted thickness and width monitoring of rolled lead strip.
Unlock total control with our turnkey solution, featuring Virtual Micrometer + Scanning Frame + Measuring App.
Mate Gauge reference installations
Are you facing challenges in your
production process?
Is your lead strip production experiencing common issues like:
- inconsistent quality control?
- material wastage due to over-thickness?
- disruptive downstream equipment jams?
Do you know if your operators are overcompensating by making the strip too thick, wasting valuable lead?
These challenges not only affect efficiency but also impact your bottom line.
Minimize waste and maximize throughput with
Mate Gauge turnkey solution
Virtual Micrometer
All the capabilities of a standard micrometer – but on your production line – letting you measure continuously, faster and in multiple ways.
Mate Gauge technology streamlines your operations by constantly monitoring production, enabling a shift towards increased automation. This leads to a more focused workforce, driving productivity and innovation.
How it works on your lines
Mate Gauge technology is built around a continuously-scanning Virtual Micrometer. A highly-accurate single point measurement is moved continuously across the strip to give the full cross-sectional thickness with thousands of individual thickness measurements organized to match real-world measuring, as if an operator was doing it by hand.
Just faster. More often. And without stopping your lines.
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MG3 shown integrated into a lead strip rolling line,
positioned after the rollers
Mate Gauge offers a diverse range of laser sensors designed for inline, non-contact thickness measurement. We have carefully selected our sensors to provide application-specific measurement solutions ideal for Lead strip rolling lines.
Sensors: 30 Standard
Measurement Distance
+/-4mm
Air Gap
24mm
Resolution
0.5um
Accuracy - Typical
2um
Accuracy - Full range
8um
Stand-off w/ air purge
12mm
IEC/IFDA (CDRH) Laser Class
2
Measurement Frequency
1000Hz
All the info you need when you need it
Connect to your systems with PLC integration and APIs.
Detect even the smallest thickness changes when they happen.
Get live, daily and monthly views of key production metrics.
View a complete record of your strip thickness throughout the entire coil.
Set alerts with alarms and notifications.