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Rolled Lead Thickness Measurement with Continuous Monitoring.

 

Enhance rolled lead thickness measurement with a fully automated system designed for seamless integration into your production line. Our turnkey solution—Virtual Micrometer + Scanning Frame + Measuring App—gives you full control over thickness consistency and quality.



Mate Gauge for rolled lead strip

Virtual Micrometer for rolled lead thickness measurement

​All the capabilities of a standard micrometer – but on your production line – letting you measure continuously, faster and in multiple ways. Simply set your desired locations (centered or custom) specify the number of Vmics measurements needed, anvil sizes for each, and press start. Instantly receive comprehensive thickness information and other  KPIs on your dashboard.






Start with the customer – find out what they want and give it to them.

Start with the customer – find out what they want and give it to them.

All the rolled lead thickness data you need, when you need it

View a complete record of your

strip thickness throughout the

entire coil.

Detect even the smallest thickness changes when they happen.

Get live, daily and monthly views of key production metrics.

Set alerts with alarms and notifications.


Connect to your systems with PLC integration and APIs.


Optimize strip rolling with MG3 rolled lead thickness monitoring

Mate Gauge offers a carefully selected range of application-specific measurement solutions, allowing manufacturers to optimize lead thickness with high accuracy. MG3 delivers reliable, automated thickness control, reducing material waste and improving production efficiency. The MG3 system is the ideal solution for rolled lead thickness measurement, providing a fully automated, non-contact approach. It delivers real-time thickness data, ensures consistent quality, reduces manual intervention, and optimizes process efficiency in lead strip rolling lines.

MG3 shown integrated into a lead strip rolling line, positioned after the rollers.

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Sensors: 30mm Standard

Measurement Distance

+/-4mm

Air Gap

24mm

Resolution

0.5um

Accuracy - Typical


2um

Accuracy - Full range

8um

Stand-off w/ cover

12mm

IEC/IFDA (CDRH) Laser Class

2

Measurement Frequency

1000Hz

How MG3 enables automated rolled lead thickness measurement on your line

Seamless installation on your strip rolling line

  • Easy Mounting & Integration – The MG3 system is designed for easy installation after the last set of rollers in your rolled lead strip production line, requiring minimal modifications,
  • PLC & Network Compatibility – Connects seamlessly with your production control system for real-time data transfer.
  • Compact & Robust Design – Built to withstand industrial environments while maintaining a small footprint.
  • Automated Operation – Once installed, the system runs continuously with minimal manual intervention, ensuring uninterrupted production monitoring.

Step Up Your Gam


How MG3 performs rolled lead thickness monitoring

1. Strip Scanning Begins

Zones App continuously scans the incoming lead strip.

2. Real-Time Cross-Sectional Measurement

The laser sensors move across the strip, capturing thickness data at multiple points.

3. Live Data Processing

The system calculates key parameters such as thickness profile, min/max thickness, standard deviation, and width.

4. Instant Display & Analysis

Data is visualized on an easy-to-read dashboard, providing operators with real-time insights.

5. Automated Alerts & Reports

Any deviations from set tolerances trigger alerts, allowing for quick adjustments.

Mate Gauge solves your challenges in rolled lead thickness measurement

Struggling with inconsistent quality control, material waste, and production inefficiencies in your lead strip rolling process? Overcompensating for thickness variations often leads to excessive lead usage, while unpredictable strip dimensions can cause downstream equipment jams, disrupting operations and increasing costs.


Mate Gauge eliminates these challenges with real-time, automated thickness monitoring, ensuring every strip meets your specifications. By continuously tracking and adjusting strip thickness, our technology reduces waste, prevents costly errors, and enhances overall efficiency. With increased automation, your team can focus on high-value tasks, driving both productivity and innovation in your production line.

Take Full Control of Your Cast Lead Thickness Measurement

Reduce Waste. Improve Consistency. Automate Control


Stop relying on delayed, manual thickness checks. Upgrade your lead strip casting process with smarter, data-driven control and see how automated cast lead thickness monitoring can transform your production!


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