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Lithium Electrode Thickness Measurement with Continuous Monitoring.

 

Enhance lithium electrode thickness measurement with a fully automated system designed for seamless integration into your production line. Our turnkey solution—Virtual Micrometer + Scanning Frame + Measuring App—gives you full control over thickness consistency and quality.




Virtual Micrometer for lithium electrode thickness measurement

​All the capabilities of a standard micrometer – but on your production line – letting you measure continuously, faster and in multiple ways. Simply set your desired locations (centered or custom) specify the number of Vmics measurements needed, anvil sizes for each, and press start. Instantly receive comprehensive thickness information and other  KPIs on your dashboard.






Start with the customer – find out what they want and give it to them.

Start with the customer – find out what they want and give it to them.

All the lithium electrode thickness data you need, when you need it

Detect even the smallest thickness changes when they happen.

Get live, daily and monthly views of key production metrics.

View strip thickness for each strip and as an overall value.

Set alerts with alarms and notifications.


Connect to your systems with PLC integration and APIs.


Optimize coating and calendering lines with MG1 lithium electrode thickness monitoring

Lithium-ion thickness measurement with MG1 is the easiest and most efficient solution for calendering and coating lines. MG1 ensures consistent electrode thickness, reduce material waste, and improve overall battery performance.


With automated monitoring and intuitive controls, MG1 eliminates the need for manual thickness checks, ensuring continuous production without disruptions. Its compact design perfectly fits into existing lithium-ion battery manufacturing lines, making it the ideal solution for quality-driven production.

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Sensors: 30mm Standard

Measurement Distance

+/-4mm

Air Gap

59mm

Resolution

0.5um

Accuracy - Typical


2um

Accuracy - Full range

5um

Stand-off w/ cover

30mm

IEC/IFDA (CDRH) Laser Class

2

Measurement Frequency

1000-5000Hz

How MG1 enables automated lithium electrode thickness measurement on your line

Seamless installation on your cast lead strip line

  • Easy Mounting & Integration – The MG1 system is designed for easy mounting onto lithium electrode calendering and coating lines, requiring minimal modifications.
  • PLC & Network Compatibility – Connects seamlessly with your production control system for real-time data transfer.
  • Compact & Robust Design – Built to withstand industrial environments while maintaining a small footprint.
  • Automated Operation – Once installed, the system runs continuously with minimal manual intervention, ensuring uninterrupted production monitoring.

Step Up Your Gam



How MG1 performs lithium electrode thickness monitoring


1. Strip Scanning Begins

The Electrode App continuously scans the incoming lithium electrode.

2. Real-Time Cross-Sectional Measurement

Laser sensors traverse the electrode, measuring coating and calendering thickness at multiple points.

3. Live Data Processing

The system calculates key parameters such as thickness profile, min/max thickness, standard deviation, and width.

4. Instant Display & Analysis

Data is visualized on an easy-to-read dashboard, providing operators with real-time insights.

5. Automated Alerts & Reports

Any deviations from set tolerances trigger alerts, allowing for quick adjustments.

Mate Gauge solves your challenges in lithium electrode thickness measurement

  • Inconsistent electrode thickness affects battery performance – Variations in thickness impact energy capacity and discharge rates. Mate Gauge provides real-time measurement before and after calendering, ensuring coils meet required specifications.
  • Manual measurement slows production and introduces errors – Operators rely on sampling, leading to delays and inconsistencies. MG1 automates thickness monitoring, reducing manual intervention and ensuring continuous quality control.
  • Material waste from over- or under-coating – Uneven coatings lead to wasted active material or defective electrodes. Non-contact laser measurement optimizes material application, reducing waste and improving production yield.
  • Lack of real-time data for process adjustments – Without immediate feedback, process corrections happen too late. MG1 displays live measurement data in an operator-friendly format, allowing instant adjustments and minimizing defects.

Take Full Control of Your Electrode Thickness Measurement

Reduce Waste. Improve Consistency. Automate Control


Stop relying on delayed, manual thickness checks. Upgrade your coating and calendering processes with smarter, data-driven control and see how automated electrode thickness monitoring can transform your production!


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