As a proven thickness measurement gauge for the lead battery industry, Mate Gauge continues to innovate and improve its technology. After showcasing our latest innovations at the European Lead Battery Conference (ELBC) 2024, we want to ensure everyone can access our updates, especially if you couldn’t attend. Our technology is improving lead strip casting and battery paste thickness control. Here are four recent advancements driving these improvements.
1. Innovation in hardware: MG3 is now 40% Smaller
Our MG3 laser thickness gauge has been redesigned to be 40% smaller, making it easier to install and operate in tight spaces. The compact design offers:
- Fast integration into existing production lines, minimizing disruption.
- Improved operator access and easier maintenance.
This smaller footprint doesn’t sacrifice performance, continuing to deliver accurate thickness measurements, critical for both lead strip casting and pasting line efficiency.
2. Innovation in software: Virtual Micrometer
To simplify the adoption of new technology, we’ve developed the Virtual Micrometer software. This user-friendly interface:
- Mimics traditional micrometer operation, easing the transition to advanced laser measurement.
- Reduces the learning curve for operators, making the system accessible to users of all skill levels.
- Provides real-time thickness data, ensuring precise control over lead strip and battery paste thickness.
The Virtual Micrometer bridges the gap between traditional and modern measurement techniques, helping operators make a smooth shift to laser-based systems.
3. Innovation in accessories: Protective Cover
Our laser thickness gauges offer flexible installation options, allowing you to tailor the setup to your specific production needs:
- Can be placed before or after the flash-dry process on pasting lines, based on line configuration.
- We’ve introduced a protective cover designed specifically for installations in wet-side pasting environments.
- Mate Gauge cover protects the gauge from harsh manufacturing conditions and reduces maintenance time and costs, ensuring long-term durability.
4. Automated thickness control in lead battery manufacturing
At Mate Gauge, our technology isn’t just about measuring thickness—it’s about enabling automation and AI-driven processes in lead battery manufacturing.
Automated thickness control allows real-time thickness data from our gauges to be fed back to the pasting machine, enabling automatic adjustments for consistent results.
As an example, our inline measurement system reduced thickness variation in battery paste, decreasing standard deviation from 41 to 16 microns. This improvement led to:
- Reduced scrap rates and material waste
- Significantly cut down on variability.
Ready to elevate your lead battery manufacturing process?
With 90% of our revenue coming from repeat customers, it’s clear that Mate Gauge laser thickness measurement solutions are trusted across the industry.
Whether you’re looking to enhance lead strip casting or optimize battery paste thickness control, our solutions offer the precision, reliability, and automation capabilities you need.
Contact Mate Gauge today to learn how our advanced technology can optimize your production line efficiency and product quality.